The Direct Lift DL9 is a professional-grade vehicle lift designed for automotive service applications. This manual provides comprehensive parts identification, specifications, and ordering information for all DL9 lift components. Below are key sections covering parts categories, specifications, ordering procedures, and technical support.
Key structural elements: Steel columns, hydraulic cylinders, carriage assemblies, lifting arms, and safety locking mechanisms.
| Component | Description |
|---|---|
| Main Columns | Primary vertical support structures with guide channels |
| Hydraulic Cylinders | Dual synchronous lifting cylinders |
| Carriage Assemblies | Moving components that ride in column channels |
| Lifting Arms | Adjustable swing arms with rubber pads |
| Base Plate | Foundation mounting plate assembly |
| Top Plate | Upper cross-brace connection plate |
| Power Unit | Hydraulic power system with motor and pump |
| Safety Locks | Automatic mechanical locking system |
| Control Box | Electrical control system housing |
| Cable Management | Hydraulic hose and electrical cable routing |
Complete hydraulic component listing for DL9 lift system.
WARNING! Hydraulic components contain high-pressure fluid; service by qualified technicians only.
Heavy-duty steel structural parts and assemblies.
CAUTION! Structural components are heavy; use proper lifting equipment.
Critical safety components and replacement parts.
Primary Safety: Automatic mechanical locks, emergency stop button, safety release cables, lock indicator switches, overload protection valves.
Secondary Safety: Manual lock release handles, safety lock pawls, lock engagement sensors, emergency descent valve, safety warning labels. All safety components must meet ASME PALD standards and require regular inspection and maintenance.
Complete hardware listing including bolts, nuts, pins, and special fasteners.
Tip: Use only manufacturer-specified hardware for all replacements.
Technical specifications and performance data.
WARNING! Do not exceed rated capacity; verify specifications before use.
Step-by-step process for ordering replacement parts.
Note: Always order genuine Direct Lift parts for warranty compliance.
Critical installation requirements and part preparation.
Foundation: 4" minimum concrete thickness, 3000 PSI compressive strength. Clearance: 24" minimum side clearance, 18" overhead clearance. Anchoring: Use specified anchor bolts at all mounting points.
CAUTION! Professional installation required; follow all local codes and regulations.
Regular maintenance components and consumables.
| Maintenance Item | Replacement Interval | Part Number |
|---|---|---|
| Hydraulic Filter | Annual or 500 hours | DL9-HF-001 |
| Hydraulic Oil | 2 years or 1000 hours | DL9-HO-001 |
| Grease Fittings | As needed | DL9-GF-001 |
| Arm Pads | When worn or damaged | DL9-AP-001 |
| Safety Lock Springs | Annual inspection | DL9-SL-001 |
Service: Maintain detailed maintenance records for warranty compliance.
| Issue | Common Causes | Resolution |
|---|---|---|
| Lift won't raise | Power supply, safety lock engaged | Check power source; verify safety lock release |
| Uneven lifting | Hydraulic imbalance, worn components | Check hydraulic synchronization; inspect cylinders |
| Noise during operation | Low lubrication, loose components | Lubricate all points; tighten fasteners |
| Safety locks not engaging | Misalignment, worn pawls | Adjust lock mechanism; replace worn parts |
| Hydraulic leaks | Worn seals, loose fittings | Replace seals; tighten hydraulic connections |
Support Contact: 1-800-DIRECT-LIFT; www.directlift.com
Emergency Service: Available through authorized service centers