Direct Lift HR8000 Manual

The Direct Lift HR8000 is a heavy-duty hydraulic lift system designed for automotive and industrial applications, featuring a 8000-pound lifting capacity, low-profile design for easy vehicle access, durable steel construction, adjustable swing arms, safety locks, hydraulic power unit, and emergency stop system. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Operation 6. Safety Features 7. Maintenance Procedures 8. Accessories and Options 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Hydraulic power unit, swing arms, safety locks, emergency stop, power cord, control pendant.

Feature	Description
Lifting Capacity	8000 pounds maximum load
Power Unit	Hydraulic system with electric motor
Swing Arms	Adjustable for various vehicle types
Safety Locks	Automatic locking at multiple heights
Emergency Stop	Red button for immediate shutdown
Low Profile	Easy vehicle access and clearance
Control Pendant	Remote operation with UP/DOWN controls
Power Requirements	120V AC, 15 amp circuit
Construction	Heavy-duty steel frame
Warranty	Limited lifetime warranty

Installation

Unpack and inspect all components. Ensure proper foundation and clearance.

Foundation Preparation: Concrete floor minimum 4 inches thick, level surface.
Position Lift: Place lift in desired location with adequate working space.
Electrical Connection: Connect to dedicated 120V, 15 amp circuit with GFCI.
Hydraulic System: Check fluid levels and connections for leaks.
Safety Check: Verify all safety locks and emergency systems function properly.

WARNING! Lift is extremely heavy; use proper lifting equipment and multiple personnel. Ensure all electrical connections are properly grounded.

First-Time Setup

Complete installation verification and initial operation testing.

Power Connection: Verify proper electrical supply and ground.
Hydraulic Check: Inspect for leaks and proper fluid level.
Arm Adjustment: Set swing arms to appropriate positions for vehicle.
Test Operation: Run lift through full cycle without load.
Safety Verification: Test emergency stop and safety lock functions.

CAUTION! Never operate lift without proper safety checks. Always test with no load first.

Specifications

Lifting Capacity: 8000 pounds
Power Requirements: 120V AC, 15 amp
Lifting Height: 72 inches maximum
Lowered Height: 4.5 inches
Overall Width: 102 inches
Overall Length: 192 inches
Arm Length: 48 inches adjustable
Hydraulic Fluid: AW32 hydraulic oil
Weight: 1850 pounds
Warranty: Limited lifetime

Controls and Operation

Control pendant features: UP button, DOWN button, emergency stop, power indicator.

Operation Steps:

Position vehicle centered on lift
Adjust swing arms to proper contact points
Press UP button to raise vehicle
Listen for safety lock engagement clicks
For descent, press DOWN button briefly to release locks
Use emergency stop for immediate shutdown

Safety Protocols: Always verify lock engagement before working under vehicle. Never exceed rated capacity.

Safety Features

Multiple safety systems ensure operator protection.

Automatic Safety Locks: Engage at 6-inch intervals
Emergency Stop: Immediate power cutoff
Overload Protection: Prevents operation beyond capacity
Low Fluid Shutdown: Prevents operation with low hydraulic fluid
Manual Release: Emergency lowering capability

WARNING! Always use safety stands for extended work. Never rely solely on hydraulic system.

Maintenance Procedures

Regular maintenance ensures optimal performance and safety.

Daily: Visual inspection for leaks, damage, or wear
Weekly: Check hydraulic fluid level and arm adjustments
Monthly: Inspect cables and electrical connections
Quarterly: Lubricate moving parts and check safety systems
Annually: Professional inspection and hydraulic fluid change

Maintenance Log: Keep record of all maintenance activities.

Accessories and Options

Available accessories enhance lift functionality.

Accessory	Description
Jack Tray	Additional lifting point for transmission jacks
Axle Engagement	Adapter for axle-specific lifting
Wheel Chocks	Prevents vehicle movement during lifting
Drip Trays	Protects floor from fluid spills
Extended Arms	For larger vehicles and trucks

Care & Cleaning

Proper cleaning maintains lift appearance and function.

Disconnect power before cleaning
Use mild detergent and water for cleaning
Wipe dry immediately after cleaning
Lubricate moving parts with recommended lubricant
Store control pendant in dry location

CAUTION! Never use high-pressure washers or harsh chemicals. Avoid electrical components when cleaning.

Regulatory Information

Complies with ANSI/ALI ALCTV-2017 standards for automotive lifts. UL listed components. OSHA compliant for workplace safety. Copyright © 2025 Direct Lift; trademarks of Direct Lift Manufacturing. For technical support, visit www.directlift.com or contact 1-800-555-LIFT.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Lift won't raise	Power issue/low fluid	Check power supply; verify hydraulic fluid level
Lift lowers slowly	Hydraulic leak/valve issue	Inspect for leaks; check release valve
Safety locks not engaging	Misalignment/wear	Adjust lock mechanism; inspect for damage
Motor runs but no lift	Hydraulic pump issue	Check pump operation; inspect hydraulic lines
Uneven lifting	Uneven floor/arm adjustment	Level lift; adjust arms evenly

Reset: Power cycle unit if electronic controls malfunction.

Service: 1-800-555-LIFT; www.directlift.com